I decided to head back out of Friday to go fishing. This time I went late afternoon and fished into the evening. I had somewhat better luck and kept a half dozen crappie. I only caught crappie and bluegill.
I had an issue when I loaded the boat back on the trailer. The synthetic rope got wrapped around the shaft just outside the reel just like the steel cable did. It took me a while, but eventually I got it free. It was much easier than the steel cable, but I'm just not happy with the Harbor Freight Badlands 2500 winch. It works fine as the bed winch for my UTV, but it is not working well in this configuration. Perhaps when the original steel cable wrapped around the shaft, it could have increased the gap. I may have had the fairlead too far from the winch allowing this to happen. Like most Harbor Freight stuff, you can get a good one or a lemon as well. Whatever the reason, I decided not to continue with this configuration.
The reason I originally put together this configuration was that I was borrowing my neighbors utility trailer until the one I ordered was built. This allowed me to load and launch the boat without making any modifications to the trailer. It was just a 2x4 sitting in my truck bed with the winch attached to it. So, I ordered a new winch.
I ordered the TYT 3000 lb ATV Winch off Amazon. It came in this morning. The 2500 HF winch had plenty of juice for the task, but I figure the 3000 lb winch won't need to work as hard. Now that I have my own trailer, I figure I could weld up a bracket and permanently attach it to the trailer. I started the project today.
I cut a couple pieces of angle iron as a base for the winch. It comes with a bracket for ATVs, so I cut the corner of the pieces of angle iron so I can weld them across the top and side of the trailer square tube. I then drilled holes in them where needed to attached the ATV bracket and winch. The ATV bracket curls up in front of the winch where you attach the fairlead. Unlike the HF winch which comes with a steel cable, this winch came with a synthetic rope. So, in the picture above, you see the mockup of the base. It would normally be centered on the trailer, but I just used clamps to hold it in place off to one side for the mockup. Under the winch motor, I attached the controller with the wires hanging out.
The battery in my current setup is inside the truck cap, so I have no weather protection for it. I plan to use a HF .30 cal ammo box as a battery box. In the picture above, the ammo box is sitting on boxes for the mockup. I plan to weld a bracket to that side to hold the box in about that position relative to the winch. I still need to figure out where to put the charger for the battery. I'm not sure if it will fit in the ammo box with the battery or not. That is my hope.